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इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट
इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट

इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट

इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट Specification

  • शर्त
  • पावर
  • 15-50 HP
  • प्रॉडक्ट टाइप
  • Pretreatment and Bleaching Plant
  • सामान्य उपयोग
  • Textile Processing
  • मटेरियल
  • क्षमता
  • 3000-15000 Ltr/Batch
  • वजन (किग्रा)
  • 8500 kg
  • कम्प्यूटरीकृत
  • ऑटोमेटिक
  • मिक्सर टाइप
  • शाफ़्ट
  • ड्राइव टाइप
  • वोल्टेज
  • 380/415 V
  • मोटर
  • आयाम (एल* डब्ल्यू* एच)
  • 4800 x 1800 x 2200 mm
  • फ़ीचर
  • रंग
 
 

About इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट

Kumar Refinery plants are best known and trusted for its reliability, versatility & profitability reason being they are manufactured based on American technology since we have technology Joint Venture with Crown Iron Works USA & are continuously updated as per International standards. Hence you get an International technology at a Good price.

 

•      Kumar Equipment's are designed and constructed as per ASME code for long life and trouble-free running. All our design appraisal documents are approved by third party as per ASME (USA).

 

•      Crown R&D Center is USA is state of the art continuously striving for new developments and developing efficient processes.

 

•      All heat exchanger, coolers, condensers as per ASME section VIII Div 1, TEMA & Sound Engineering Practice (SEP) standards & Third-party Inspections. A stringent Quality Control norm ensures good quality of equipment's and easy installation.

 

•      Technical construction file of equipment comprising of QAP, Material Test प्रमाणपत्रs, stage wise Inspection report, Final test reports, etc.

 

•      Kumar’s Process is designed for optimum heat recovery from oil.

 

•      High shear mixers are designed by reputed manufacturers ensure intimate contact of phosphoric/citric acid; hence lower acid consumption per MT of oil.

 

•      Efficient design of bleaching reactor ensures low adsorbent consumption, result in less oil loss in spent bleaching earth

 

•      Specially designed agitators with accurate calculations for proper mixing in mechanical vessels.

 

•      The deodorizer is designed for optimum efficiency to use minimum stripping steam.



Advanced Automation for Consistent Results

Equipped with fully automatic functions and computerized PLC control, this plant delivers consistent and repeatable fabric treatment outcomes. The digital control panel facilitates programming and monitoring, reducing manual intervention and ensuring high-quality processing every batch. Whether scouring, bleaching, or dyeing, automation guarantees uniform product standards across the textile production line.


Superior Materials and Thermal Efficiency

Constructed from robust, corrosion-resistant stainless steel, the plant stands up to rigorous industrial use. Thermal insulation efficiently retains heat, reducing operating costs and water usage. The powerful heavy-duty electric motor and polished finish further reinforce durability, while supporting a working temperature of up to 140C and pressures between 4-6 Bar.


Maximum Safety and Easy Mobility

Operator safety is prioritized through features such as overload protection and emergency stop. Mounted on rollers, the plant is easily relocatable within the facility for flexible layout management. Installation services are available to ensure correct setup and maximum operational safety. The combination of safety features and ease of movement makes this plant ideal for busy industrial environments.

FAQ's of Industrial Pre Treatment And Bleaching Plant:


Q: How does the automatic control system enhance the pre-treatment and bleaching process?

A: The fully automatic, PLC-controlled system manages all key parameters-temperature, pressure, timing, and agitation-ensuring precise and consistent treatment. Automation reduces human error, optimizes water and energy use, and provides repeatable results across batches, crucial for maintaining high standards in textile processing.

Q: What types of textiles can be processed using this plant?

A: This plant is specifically designed for the textile industry, handling terry towels and various fabrics. Its high capacity, durability, and batch flexibility make it suitable for a wide array of textile pre-treatment processes including scouring, bleaching, washing, and dyeing.

Q: When is the ideal time to use the pre-treatment and bleaching plant in textile production?

A: The plant is most beneficial during the initial stages of fabric processing, prior to dyeing or finishing. This ensures removal of impurities, oils, and natural colors, which prepares the textile for the best possible dye absorption and uniform coloration.

Q: Where is installation and support service available for this industrial plant?

A: Installation services are provided across India, and support is extended by the exporter and manufacturer to ensure correct setup and smooth operation. Onsite assistance can be arranged to tailor installation to specific facility requirements.

Q: What is the typical process cycle for each batch in this plant?

A: Each batch undergoes a carefully controlled cycle-pre-treatment, bleaching, scouring, or washing-lasting between 2 to 4 hours. The system's powerful mixer ensures even chemical distribution, while automated controls regulate temperature and pressure throughout the process.

Q: How does the design of this plant contribute to low water and energy consumption?

A: Thermal insulation minimizes heat loss, while precise digital controls ensure optimal water and chemical usage. The combination results in reduced operational costs and environmental footprint, making it a sustainable choice for high-volume textile processing.

Q: What key benefits does the plant offer over conventional systems?

A: Key benefits include high processing efficiency, reduced maintenance needs, corrosion-resistant construction, advanced safety features, and easy mobility within production facilities. These advantages collectively improve productivity, product quality, and overall plant safety.

इंडस्ट्रियल प्री ट्रीटमेंट एंड ब्लीचिंग प्लांट
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