Batch Neutralizing Plant

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Batch Neutralizing Plant Specification

Type
Batch Neutralizing Plant

Material
Stainless Steel

Production Capacity
500 - 5000 Litre/Batch

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Based

Voltage
220-440 V

Power
5-25 kW

Working Pressure
Atmospheric to 2 Bar

Weight (kg)
1500 - 4000 kg

Dimension (L*W*H)
Customized as per requirement

Color
Silver/Grey

About Batch Neutralizing Plant

Automation Grade	Automatic
Usage	Oil Machine
Capacity	5-20 ton/day
Power	75 HP
Voltage	3 PHASE 50 HZ
Brand	KUMAR

Palm Kernel Expellers, the first oil seed crushing equipment manufacturer in India. Our 70 years of experience and expertise, has lead us to become a world class manufacturer in the oil mill industry. A highly specialized research and development team ensures that all machinery meets international technical standards. The triple helical gear box is state of the art technology and energy efficient. It is made as per European Standard and is CE certified.

Advantages of Kumar PK Expeller:

Maximizing oil extraction from palm Kernel.
Low investment - easy to install.
High throughput Capacity.
Efficient with low operating cost and higher productivity.
Alloy steel with ultrasonically tested screw shaft.
Heavy duty bearings.
Low residual oil content in second press cake.
Reducing internal wear and tear.
Low power consumption per tonne.

Precise Alkali Neutralization Process

This Batch Neutralizing Plant is specifically designed to efficiently neutralize alkali in the refining process of edible oils. The plant utilizes variable-speed agitation to ensure thorough mixing, while the optional steam jacket or electric heater delivers stable, uniform heating. Its bottom-valve discharge guarantees minimal product retention, supporting both operational efficiency and hygiene.

Customizable and Robust Design

Manufactured as per customizable dimensions and tank capacities (500 - 5000 litres per batch), the plant features sturdy stainless steel construction for superior corrosion resistance. The mirror or matte polished finish enhances cleanability, while adherence to GMP standards ensures compliance for food-grade processes. The plant's form factor is tailored for seamless integration within new or existing refineries.

Advanced Safety and Control

Equipped with pressure release valves and an interlock system, this plant prioritizes operational safety. Its PLC-based control system supports semi-automated operation, offering reliability and ease of use. The three-phase power configuration and customizable voltage range accommodate varied industrial requirements, making this plant a versatile choice for edible oil manufacturers.

FAQ's of Batch Neutralizing Plant:

Q: How does the Batch Neutralizing Plant enhance the alkali neutralization process in edible oil refineries?

A: The plant utilizes a variable-speed agitator for effective mixing, combined with precise temperature control via a steam jacket or electric heater. This ensures uniform reaction and complete neutralization of alkali, optimizing the edible oil's quality and purity.

Q: What are the advantages of the plant's stainless steel construction and surface finish?

A: Stainless steel offers exceptional corrosion resistance, ideal for handling caustic substances used in neutralization. The mirror or matte polish not only enhances durability but also ensures easy cleaning and maintenance, meeting stringent GMP standards for food safety.

Q: When should on-site installation and maintenance be scheduled for optimal results?

A: Installation is supported on-site at your facility to ensure proper setup and integration. Regular maintenance, which is easy due to the design, should be scheduled per manufacturer guidelines or based on operating frequency to maintain peak performance.

Q: Where can the Batch Neutralizing Plant be installed, and can its dimensions be adjusted?

A: The plant can be installed in both new and existing edible oil refineries. Its dimensions and tank capacity are fully customizable, allowing seamless adaptation to available floor space and specific production requirements.

Q: What process controls and safety features are included in this plant?

A: The plant is equipped with a PLC-based control system for semi-automated operation, ensuring accurate process parameters. Safety features include pressure release valves and an interlock system to protect operators and equipment during operation.

Q: How does the bottom-valve discharge method improve operational efficiency?

A: The bottom-valve enables complete discharge of processed oil, minimizing product residue and facilitating quicker batch turnaround. This design advances production efficiency and helps maintain strict hygiene levels during cleaning.

Q: What are the primary benefits of using this Batch Neutralizing Plant in edible oil production?

A: Key benefits include customizable capacity, robust corrosion resistance, advanced safety controls, easy maintenance, and compliance with GMP standards. These features collectively ensure reliable, safe, and high-quality edible oil production.

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